Ayyukan masana'antar Laser a halin yanzu sun haɗa da yankan, walda, maganin zafi, ƙulla, sanya tururi, zane, rubutu, datsa, cirewa, da taurin gigice. Hanyoyin masana'antu na Laser suna gasa da fasaha da tattalin arziki tare da na al'ada da na al'ada na masana'antu irin su inji da thermal machining, arc waldi, electrochemical, da lantarki fitarwa machining (EDM), abrasive ruwa jet yanke, plasma yankan da harshen wuta.
Yanke jet na ruwa tsari ne da ake amfani da shi don yanke kayan ta amfani da jet na ruwa mai matsa lamba mai girman fam 60,000 a kowace inci murabba'i (psi). Sau da yawa, ruwan yana haɗe shi tare da abrasive kamar garnet wanda ke ba da damar ƙarin kayan da za a yanke a tsafta don kusanci haƙuri, daidai kuma tare da kyakkyawan ƙare. Jirgin ruwa yana da ikon yanke kayan masana'antu da yawa da suka haɗa da bakin karfe, Inconel, titanium, aluminum, ƙarfe kayan aiki, yumbu, granite, da farantin sulke. Wannan tsari yana haifar da amo mai mahimmanci.
Teburin da ke biye ya ƙunshi kwatancen yankan ƙarfe ta amfani da tsarin yankan laser CO2 da tsarin yankan jet na ruwa a cikin sarrafa kayan masana'antu.
§ bambance-bambancen tsari na asali
§ Aikace-aikace da amfani na yau da kullun
§ Saka hannun jari na farko da matsakaicin farashin aiki
§ Madaidaicin tsari
§ La'akari da aminci da yanayin aiki
Asalin bambance-bambancen tsari
| Magana | Co2 Laser | Yanke jirgin ruwa |
| Hanyar ba da makamashi | Haske 10.6m (Kewayon infrared mai nisa) | Ruwa |
| Tushen makamashi | Laser gas | Babban matsa lamba famfo |
| Yadda ake watsa makamashi | Ƙunƙarar da madubi ke jagoranta (na'urorin gani masu tashi); fiber-transmission ba mai yiwuwa don CO2 Laser | Tsayayyen bututun matsa lamba yana watsa makamashi |
| Yadda ake fitar da kayan yanke | Jirgin gas, da ƙarin iskar gas yana fitar da kayan | Jirgin ruwa mai karfin gaske yana fitar da kayan sharar gida |
| Nisa tsakanin bututun ƙarfe da kayan aiki da matsakaicin haƙurin da aka halatta | Kimanin 0.2 ″ 0.004 ″, firikwensin nesa, tsari da axis Z dole ne | Kimanin 0.12 ″ 0.04 ″, firikwensin nesa, tsari da axis Z ya zama dole |
| Saitin inji na jiki | Tushen Laser koyaushe yana cikin na'ura | Ana iya kasancewa wurin aiki da famfo daban |
| Kewayon girman tebur | 8'x 4' zuwa 20' x 6.5' | 8'x 4' zuwa 13' x 6.5' |
| Yawan fitowar katako a wurin aiki | 1500 zuwa 2600 watts | 4 zuwa 17 kilowatts (bar 4000) |
Aikace-aikace da amfani na yau da kullun na tsari
| Magana | Co2 Laser | Yanke jirgin ruwa |
| Amfanin tsari na yau da kullun | Yanke, hakowa, sassaƙa, ablation, structuring, walda | Yanke, ablation, structuring |
| 3D abu yankan | Mai wahala saboda tsayayyen jagorar katako da ka'idojin nisa | Partially yiwuwa tun da saura makamashi a bayan workpiece ya lalace |
| Abubuwan da za a iya yanke su ta hanyar tsari | Duk karafa (ban da karafa masu haske sosai), duk robobi, gilashi, da itace ana iya yanke su | Duk kayan za a iya yanke ta wannan tsari |
| Haɗin kayan abu | Abubuwan da ke da wuraren narkewa daban-daban da kyar za a iya yanke su | Yiwuwa, amma akwai haɗarin delamination |
| Tsarin Sandwich tare da cavities | Wannan ba zai yiwu ba tare da laser CO2 | Iyakar iyaka |
| Yanke kayan tare da iyakance ko rashin samun dama | Da wuya mai yuwuwa saboda ƙananan nisa da babban yankan Laser | Iyakance saboda ƙaramin nisa tsakanin bututun ƙarfe da kayan |
| Abubuwan da aka yanke wanda ke tasiri aiki | Halayen ɗaukar kayan abu a 10.6m | Taurin kayan abu shine maɓalli mai mahimmanci |
| Kaurin kayan da yankan ko sarrafawa ke da tattalin arziki | ~ 0.12 "zuwa 0.4" dangane da abu | 0.4 "zuwa 2.0" |
| Aikace-aikace gama gari don wannan tsari | Yanke na lebur sheet karfe na matsakaici kauri for sheet karfe aiki | Yanke dutse, yumbu, da karafa mafi girman kauri |
Zuba jari na farko da matsakaicin farashin aiki
| Magana | Co2 Laser | Yanke jirgin ruwa |
| Ana buƙatar saka hannun jari na farko | $300,000 tare da famfo 20 kW, da tebur 6.5' x 4' | $300,000+ |
| Sassan da za su ƙare | Gilashin kariya, gas nozzles, da duka ƙura da tacewa | Ruwa jet bututun ƙarfe, bututun mai da hankali, da duk abubuwan da ke da ƙarfi mai ƙarfi kamar bawuloli, hoses, da hatimi |
| Matsakaicin amfani da makamashi na cikakken tsarin yankewa | Yi la'akari da 1500 Watt CO2 Laser: Amfani da wutar lantarki: 24-40 kW Laser gas (CO2, N2, He): 2-16 l/h Yankan iskar gas (O2, N2): 500-2000 l/h | Yi la'akari da famfo 20 kW: Amfani da wutar lantarki: 22-35 kW Ruwa: 10 l/h Karfe: 36 kg/h Zubar da yankan sharar gida |
Madaidaicin tsari
| Magana | Co2 Laser | Yanke jirgin ruwa |
| Mafi ƙarancin girman yankan tsaga | 0.006 ″, dangane da saurin yanke | 0.02 ″ |
| Yanke bayyanar saman | Yanke saman zai nuna tsayayyen tsari | Wurin da aka yanke zai bayyana kamar yashi ne ya fashe, dangane da saurin yankan |
| Degree na yanke gefuna zuwa gaba daya a layi daya | Mai kyau; lokaci-lokaci zai nuna gefuna conical | Mai kyau; akwai tasirin "wutsiya" a cikin masu lankwasa a cikin yanayin kayan da ya fi girma |
| Gudanar da haƙuri | Kimanin 0.002 ″ | Kimanin 0.008 ″ |
| Degree na burring a kan yanke | Burina kawai yana faruwa | Babu fashewa da ke faruwa |
| Thermal danniya na abu | Nakasawa, fushi da canje-canje na tsari na iya faruwa a cikin kayan | Babu damuwa mai zafi da ke faruwa |
| Ƙungiyoyin da ke aiki da kayan aiki zuwa ga iskar gas ko jet na ruwa yayin sarrafawa | Matsin iskar gas yana tasowa matsaloli tare da bakin ciki workpieces, nisa ba za a iya kiyayewa ba | Maɗaukaki: bakin ciki, ƙananan sassa don haka za a iya sarrafa su zuwa iyakataccen digiri |
La'akarin aminci da yanayin aiki
| Magana | Co2 Laser | Yanke jirgin ruwa |
| Tsaro na sirribukatun kayan aiki | Gilashin kariya na kariya ta Laser ba lallai ba ne | Gilashin aminci na kariya, kariya ta kunne, da kariya daga hulɗa da babban jirgin ruwa mai matsa lamba ana buƙatar |
| Samar da hayaki da ƙura yayin sarrafawa | Yana faruwa; robobi da wasu ƙarfe na ƙarfe na iya haifar da iskar gas mai guba | Ba a zartar da yanke jet na ruwa ba |
| Gurbacewar hayaniya da haɗari | Ƙananan sosai | Babban da ba a saba gani ba |
| Bukatun tsaftace na'ura saboda aiwatar da rikici | Low tsaftacewa | Babban tsaftacewa |
| Yanke sharar da aka samar ta hanyar tsari | Yanke sharar gida yana cikin nau'in ƙura mai buƙatar cirewa da tacewa | Babban adadin yankan sharar gida yana faruwa saboda haɗa ruwa tare da abrasives |