Makina odulira ma chubu a laser amachita zambiri kuposa kudula mawonekedwe owoneka bwino ndikuphatikiza njira. Amathetsanso kagwiridwe ka zinthu ndi kusungirako zigawo zomwe zatha, zomwe zimapangitsa kuti sitolo iziyenda bwino. Komabe, awa si mathero ake. Kuchulukitsa kubweza ndalama kumatanthawuza kusanthula mosamalitsa momwe sitolo ikugwirira ntchito, kuwunikanso zonse zomwe makinawo angagwiritse ntchito ndi zosankha, ndikutchula makina moyenerera.
Ndizovuta kulingalira kukwaniritsa mulingo woyenera kwambiri kudula machubu — kaya zogwirira ntchito ndi zozungulira, masikweya, amakona anayi, kapena mawonekedwe asymmetrical — popanda ma laser. Makina a laser adasinthiratu njira yodula machubu, makamaka pokhudzana ndi mawonekedwe ovuta. Makina oterowo amafunikira ndalama zambiri zoyambira, makamaka ngati mukugwira ntchito ndi kukula kwakukulu kwachubu ndikuyambitsa makina opangira makina ndi matekinoloje ena atsopano popanga, ndiye muyenera kukonzekera mosamala kuti muwonetsetse kuti kudula kwa chubu la laser ndikosavuta. kampani.
Pamapeto pake, muyenera kuganizira zosintha zingapo musanasankhe kugula amakina odulira chubu laser; kapangidwe kazinthu, kuphweka kwa njira, kuchepetsa mtengo, ndi nthawi yoyankha ndi zina mwazovuta kwambiri.
Zogulitsa
Kudula kwa laser kumatha kubwereketsa kupanga mapangidwe atsopano. Zopangira zatsopano komanso zovuta ndizosavuta kuzikonza ndi laser ndipo zimatha kupanga chinthu kukhala champhamvu komanso chokongola, nthawi zambiri chimachepetsa kulemera popanda kutaya mphamvu. Ma lasers a chubu amapambana pakuthandizira kusonkhana kwa chubu. Mawonekedwe apadera odulidwa a laser omwe amalola machubu kupindika kapena kulumikizidwa mosavuta amathandizira kuwotcherera ndi kuphatikiza kwambiri ndikuthandizira kuchepetsa mtengo wazinthu.
Laser imalola wogwiritsa ntchito kudula mabowo ndi ma contours ndendende mu gawo limodzi logwira ntchito, ndikuchotsa kugwira ntchito mobwerezabwereza kwa njira zakutsika (onani Chithunzi 3). Muchitsanzo chimodzi chodziwika bwino, kupanga machubu olumikizana ndi laser m'malo mocheka, mphero, kubowola, kubowola, kubowola, ndi kagwiridwe kazinthu kogwirizanako, kunachepetsa mtengo wopanga ndi 30 peresenti.
Kukonzekera kosavuta kuchokera pajambula mothandizidwa ndi kompyuta kumapangitsa kuti pakhale zotheka kukonza gawo mwachangu la kudula kwa laser, ngakhale litakhala lamagulu ang'onoang'ono kapena kujambula. Sikuti machubu a laser amatha kupangira magawo mwachangu, koma nthawi yokhazikitsira ndiyochepa, kotero mutha kupanga magawo munthawi yake kuti muchepetse ndalama zowerengera.
Kufananiza Makina ndi Mapulogalamu
Pambuyo powerengera zomwe mwapanga, chotsatira chanu ndikuwunikanso zomwe zilipo ndikusankha zomwe zili zofunika.
Kudula Mphamvu. Kumbukirani kuti ma lasers ambiri amakhala ndi ma resonator omwe amapereka 2 KW mpaka 4 kW yamphamvu yodula. Izi ndizokwanira kudula makulidwe achitsulo ocheperako (5⁄16 inchi) ndi makulidwe apamwamba a aluminiyamu ndi machubu achitsulo (¼ in.) bwino. Opanga omwe amapanga aluminiyamu ndi zitsulo zosapanga dzimbiri amafunikira makina kumapeto kwa mphamvu yamagetsi, pomwe makampani omwe amagwira ntchito ndi chitsulo chopepuka chopepuka amatha kuthana ndi imodzi kumapeto kwenikweni.
Makina athu odulira chubu a laser P3080 3000w opangira machubu ku Australia
Mphamvu. Kuchuluka kwa makinawo, omwe nthawi zambiri amawerengedwa kulemera kwake pa phazi lililonse, ndichinthu chinanso chofunikira kwambiri.
Machubu amabwera mosiyanasiyana makulidwe, nthawi zambiri kuyambira 20 mpaka 30 mapazi ndipo nthawi zina kutalika. Wopanga zida zoyambira kapena wopanga makontrakitala amayitanitsa chubu mu makulidwe ake kuti achepetse zing'onozing'ono motero ayenera kuganizira makina omwe amafanana ndi miyeso yofananira. Kusankha kumakhala kovuta kwambiri kwa malo ogulitsa ntchito. Machubu ochokera kumphero nthawi zambiri amakhala 24 ft kutalika kwa diameter mpaka 6 in. ndi 30 ft. kutalika kwa mbiri mpaka 10 mainchesi. Pakukula uku, kulemera kwake kwa chubu laser system kumatha kufika mapaundi 27 pa phazi lililonse.
Katundu Wazinthu ndi Kutsitsa. Chinthu chinanso pakusankha makina ndi kuthekera kwake kudya zinthu zosaphika. Makina amtundu wa laser, omwe amadula mbali zake zonse, amathamanga mwachangu kwambiri kotero kuti makina odulira amalephera kupitilira, motero makina odulira ma chubu a laser nthawi zambiri amabwera ndi chojambulira, chomwe chimanyamula mitolo mpaka ma 8,000 lbs. za nkhani kukhala magazini. Chojambuliracho chimalekanitsa machubu ndikuwakweza mmodzimmodzi mu makina. Chojambulira mtolo chimathanso kubweretsa machubu angapo aiwisi m'magazini ya buffer kuti achepetse nthawi yotsegula pakati pa machubu mpaka masekondi 12. Kusintha kuchokera ku chubu chimodzi kupita ku china kumapangidwa kukhala kosavuta ndi makina odzipangira okha mkati mwa chojambulira. Zosintha zonse zofunika pakukula kwachubu kwatsopano zimayendetsedwa ndi wowongolera.
Pakafunika kusokoneza ntchito yayikulu yopangira ntchito yaying'ono, ndikofunikirabe kukhala ndi zosankha zapamanja. Wogwira ntchitoyo ayimitsa kaye ntchitoyo, amanyamula ndi kukonza machubu kuti amalize ntchito yaying'ono, kenako ndikuyambiranso ntchitoyo. Kutsitsa kumabweranso ntchito. Mbali yotsitsa ya zida zamachubu omalizidwa nthawi zambiri imakhala 10 ft. Yaitali koma imatha kuonjezedwa kuti igwirizane ndi kutalika kwa magawo omalizidwa kuti akonzedwe.
Kuzindikira kwa Seam ndi Mawonekedwe. Machubu owotcherera amagwiritsidwa ntchito pazinthu zopangidwa kwambiri kuposa machubu opanda msoko, ndipo msoko wowotcherera ukhoza kusokoneza njira yodulira laser komanso mwina msonkhano womaliza. Makina a laser okhala ndi zida zoyenera nthawi zambiri amatha kuzindikira zisonyezo zowotcherera kuchokera kunja, koma nthawi zina kutha kwa chubu kumapangitsa kuti msokowo utseke. Makina owonera msoko amagwiritsa ntchito makamera awiri ndi magwero awiri owunikira kuti ayang'ane kunja ndi mkati mwa chubu kuti azindikire msoko wa weld. Makina a masomphenya akazindikira seam yowotcherera, mapulogalamu a makina ndi makina owongolera amazungulira chubu kuti achepetse kukhudzidwa kwa weld pachomaliza.
Makina ambiri a laser chubu amatha kudula machubu ozungulira, masikweya, ndi amakona anayi, komanso mbiri monga mawonekedwe a misozi, chitsulo chachitsulo, ndi njira ya C. Ma asymmetrical profiles amatha kukhala ovuta kutsitsa ndikuwongolera bwino, chifukwa chake kamera yosankha yomwe ili ndi kuyatsa kwapadera imawunika chubu panthawi yotsitsa ndikusintha chuck malinga ndi mbiri yomwe yapezeka. Izi zimatsimikizira kutsitsa kodalirika komanso kudula mbiri ya asymmetrical.
Kudula Mutu. Kudula kwa bevel ndikofunikira pakulumikiza machubu odulidwa kuti awotcherera. Kudula kwa bevel kumafuna mutu wodula womwe umapendekeka mpaka madigiri 45 mbali iliyonse panthawi yodula. Kuti muteteze chitetezo chowonjezera panthawi yovuta yodula bevel, mutu wodulira ukhoza kutetezedwa ndi maginito. Pankhani ya kugundana pakati pa tubular workpiece ndi mutu, mutu umasokoneza; ikhoza kulumikizidwanso m'masekondi ochepa chabe. Ndikothekanso kuphatikiza mutu wodulira bevel ndi chowonjezera chothamanga kwambiri kuti chiwongoleredwe chodula, ndikuloleza kuchuluka kwa zokolola za zida kuyandikira 30 peresenti.
Kukulitsa Mwachangu
Pambuyo kuzindikira mtengo laser chubu kudula dongosolo angabweretse kwa ndondomeko kupanga, muyenera sintha kuti zida ntchito yanu. Mwachitsanzo, kuperewera kwa makina ojambulira kumatha kukhudza kwambiri zisa za ziwalo zomalizidwa, zomwe zimawonjezera zinyalala, pomwe nthawi yayitali imafunikira ndalama zambiri zoyambira komanso malo ochulukirapo kuposa momwe amafunikira. Kuphatikiza pa kufunafuna upangiri kuchokera kwa opanga makina, muyenera kudula zigawo zachitsanzo ndikuwunika njira iliyonse yomwe ilipo kuti muwonetsetse kuti ndalama zanu zimabweretsa phindu labwino kwambiri.
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