Iphoyinti lobuhlungu lamanje embonini yempahla yefenisha yensimbi
1. Inqubo iyinkimbinkimbi: Ifenisha yendabuko ithatha inqubo yokukhiqiza izimboni yokuthola imishini yokusika embhedeni - ukukhiqizwa komshini wokuvulwa kombhede - ukufakwa kokuvuna komshini wokuvuselela amandla okushaya ngamandla kudinga izinqubo eziyi-9.
2. Kunzima ukucubungula ishubhu elincane: Imininingwane yezinto zokusetshenziswa zefenisha yokukhiqiza ayiqinisekile. Emincane kunazo zonke10mm * 10mm * 6000mm, futhi ukushuba kodonga kwepayipi ngokuvamile0.5-1.5mm. Inkinga enkulu ekucutshungulweni kwepayipi elincane ukuthi ipayipi ngokwalo linobuqili futhi likhubazeka kalula ngamandla angaphandle, njengokugoba kwamapayipi, ukusonteka, nokufafaza ngemuva kokukhishwa. Izinqubo Zokusebenza Kwendabuko, njengokuthola umshini wokusika umshini, isigaba sokucubungula umshini kanye nokushaya, ukubhoboza ukubhoboza izindlela, njll., Izindlela zokuxhumanisa umshini, njll Futhi abantu abaningi ukugeleza okucutshungulwayo, amandla okuvikela ipayipi cishe cha, imvamisa esigabeni sokugcina somkhiqizo osuqediwe, ingaphezulu lepayipi selikhishwe noma lihle kakhulu, futhi lidinga ukulungiswa kwencwajana yesikhathi, okudla isikhathi futhi kukhandleke.
I-3. Ukunemba kwemishini okungekuhle: Ngaphansi kwendlela yokucubungula yendabuko yepayipi yefenisha yensimbi, ukunemba okuphelele kwepayipi akunakuqinisekiswa. Noma ngabe kuyimishini efana nomshini wokubona, umshini wokushaya noma umshini wokumba, kukhona amaphutha emishini, ikakhulukazi ukucubungula imishini enezinga eliphansi lokulawulwa okuphansi. Ukulandelana kwenqubo kungukuthi, kuqhubeka iphutha lemishini liyabuya. Zonke izindlela zokucubungula ezingenhla zidinga ukungenelela kwabantu ekulawulweni kwenqubo, futhi iphutha lomuntu lizongezwa kwiphutha lokuthola ukunemba komkhiqizo. Ngakho-ke, ukunemba kwendlela yokusebenza yenqubo yendabuko ehlukahlukene akunakulawulwa futhi kuqinisekiswe. Esigabeni somkhiqizo wokugcina, ukulungiswa kwezandla nokulungisa isimo esijwayelekile.
I-4. Ukusebenza kahle okuphansi Ukuma okuningi nokusika, okungafanele noma okufinyeleleka. Ukulawula ukunemba. Imishini yokucindezela ye-punch ingasetshenziselwa i-batch punching yezimbobo ezijwayelekile ezifana nezimbobo eziyindilinga nezimbobo zesikwele. Kodwa-ke, kunezinhlobo eziningi zezinhlobo zemigodi embonini yefenisha. Umshini wokubhoboza unekhono eliningi lokucubungula izimbobo ezinjalo, ngaphandle kokuthi ikhasimende libangele ukuchitha isipiliyoni esithe xaxa nezindleko ukuthuthukisa isikhunta ezahlukene ezahlukahlukene. Wonke umuntu uyazi ukuthi umshini wokumba ungacubungula kuphela izimbobo eziyindilinga, futhi ukucubungula kulinganiselwe. Ukusebenza kwemikhawulo nokungasebenzi kahle kwenqubo ngayinye kuphumela ekungatheni kungasebenzi kahle komkhiqizo.
I-5 Ukusebenza kwedivaysi ngayinye kudinga ukuqashwa ngesandla, ngoba ezenzakalelayo zemishini enjalo ziphansi kakhulu. Ukucutshungulwa kwezinto ezingezona ezingezona ezishiselweni zamapayipi, kudingeka ukulawulwa kwencwadi ngengxenye ngayinye yokondla, ukuma, ukucubungula kanye nokubuyisa kabusha. Ngakho-ke, imvamisa kungabonakala ku-arkshonishini yokusebenzela ifenisha yomhlangano, imishini eminingi, izisebenzi eziningi. Kulezi zinsuku, ngokuthuthukiswa kwezimo zemakethe, abanikazi bamabhizinisi bayakhala ngokuthi abasebenzi baya ngokuya banda ngokwengeziwe, futhi baba nzima ngokwengeziwe ukuqasha. Izidingo zamaholo zabasebenzi nazo ziyakhuphuka. Izindleko zabasebenzi zingaphendulwa ngengxenye enkulu yenzuzo yenhlangano.
I-6. Ikhwalithi Yomkhiqizo Ompofu: Ukunemba nekhwalithi yepayipi eliqediwe kuthinta ngqo umkhiqizo wokugcina. I-Burr, deformation ehlukahlukene yomshini, ukungcola odongeni olungaphakathi lwepayipi, njll. Akuvunyelwe ukukhiqizwa kwefenisha ephezulu kakhulu. Kodwa-ke, noma ngabe kuwukugcina umshini ukusika, ukubhoboza, noma ukumba, akunakudedelela ukuthi lezi zinkinga zizodalulwa ngemuva kokucubungula ipayipi. Ukuhlanza okwenziwe ngesandla, ukuncipha, kanye nokuhlanza umsebenzi ekusebenzeni okulandelayo akunakugwenywa.
7. Kunokuntuleka okukhulu kokuvumelana nezimo: kulezi zinsuku, isidingo sabathengi siya ngokuya sithandwa ngokwezifiso, ngakho-ke ukwakhiwa kwefenisha yesikhathi esizayo nakanjani. Umshini wendabuko wendabuko, umshini wokubhoboza, umshini wokumba nezinye izinsizakusebenza ubudala, futhi ubuciko obulula abakwazi ukusekela ukwakheka okusha kanye nogqozi lokudala. Kukhanye kube ngokoqobo. Ukungasebenzi kahle, ikhwalithi ephansi, kanye nokushiyeka kwezindleko eziphakeme kwemodi yokucubungula yendabuko kuzovimbela kakhulu ijubane locwaningo nokuthuthukiswa kwemikhiqizo emisha, futhi unikeze imakethe ukuqala kwekhanda.
Yikuphi okusha okungenzeka okuzenzakalelayo kwe-laser pipe cutter kuletha ifenisha
Umkhakha Wokukhiqiza? Yiziphi izici zemishini?
1. Amandla amasha aphambili ekucutshungulweni kwamapayipi ensimbi ye-bismuth Kamuva, kancane kancane indawo esikhundleni sokugunda kwendabuko, ukubhoboza, ukumba nokusaha. Impahla yamapayipi nayo yensimbi, futhi ipayipi lefenisha lefenisha lenziwa ngensimbi engenacala, elihambisana nezinzuzo zokusika kwe-fiber laser. I-Fiber Laser esebenza kahle yokuguqula isithombe, ikhwalithi enhle kakhulu ye-Beam, i-OPPER EMPLOSTERENTER LASER ENERGY, igebe elihle lokusika, lingasetshenziswa ekusebenzeni kwepayipi kwe-Feliniction Industry. I-rotary chuck ye-vexo laser ngokuzenzakalela i-fiber yokusika ye-laser yokusika i-laser inesivinini esijikelezayo esifinyelela ku-120 RPM, kanye nekhono le-laser ye-fiber ukusika insimbi engenasici. Inhlanganisela yalaba bobabili yenza ukucubungulwa kwepayipi uhhafu womzamo. Ngasikhathi sinye, lapho i-leaser ye-fiber enquma ipayipi, ikhanda lokusika le-laser alithinti ipayipi, kepha lilinganiselwa ebusweni bepayipi lokuncibilika nokusika, ngakho-ke ingeyemodi yokucubungula engaxhumana naye, ukugwema ngempumelelo inkinga yokuguqulwa kwamapayipi ngaphansi kwemodi yokucubungula yendabuko. Isigaba esinqunywe yi-leaser yefayibha sicocekile futhi sibushelelezi, futhi akukho burr ngemuva kokusika. Ngakho-ke, izinzuzo ezimbili zokusebenza kahle kanye nekhwalithi yisiqinisekiso esibalulekile sokusika kwe-fiber laser ukuze sibe amandla amasha aphambili ekusebenzeni kwepayipi kwensimbi.
2 I-Lodul module fiber laser, i-fiber ekhethekile, ubude obugxile kakhulu obugxile be-fiber laser cutting ikhanda, zonke izinzuzo zokugxila kokucushwa emandleni okusika embonini ekhethekile embonini yefenisha, Sika ngomshini wethu ojwayelekile we-Laser Cutting Machine cishe cishe ama-30%, ngenkathi uletha imiphumela engcono yokusika.
3. I-Batch Ukukhiqizwa okuzenzakalelayo kwamapayipi: Ngemuva kokuthi amapayipi ahlanganisiwe abekwe emshinini othomathikhi wokudla, kuqalwa inkinobho eyodwa, futhi amapayipi adliwa ngokuzenzakalelayo, ahlukaniswe, adliwe, anciphiswe ngokuzenzakalelayo, asuswe, asikwe futhi alayishwe ekuhambeni okukodwa. Ngenxa yokulayisha kwethu okuzenzakalelayo nokulayisha umsebenzi owenzelwe ngomshini wokusika wepayipi we-laser othomathikhi ngokugcwele, ipayipi lingabona ukuthi kungenzeka ukuthi kungenzeka yini ukucubungulwa kwe-batch. Izinto ezincane zepayipi embonini yefenisha zithatha isikhala esincane. Uhlobo olufanayo lwemishini lungapakisha amapayipi amaningi kumthwalo owodwa, ngakho-ke lunezinzuzo eziningi. Umuntu oyedwa usemsebenzini, futhi yonke inqubo iqediwe ngokuzenzakalelayo. Lesi isithiyo sokusebenza kahle.
I-4. I-Tube Clamping Relaxation: Ishubhu elincane lemboni yefenisha, i-laser cutting chuck iqinile. Uma amandla okubambisa makhulu kakhulu, ipayipi likhubazekile kalula, amandla okubambisa incane kakhulu, futhi ubude bepayipi bude. Ngesikhathi senqubo yokusika, ipayipi lijikeleza ngejubane eliphezulu futhi livinjelwa kalula. Ngakho-ke, amandla okuqhuma kwe-chuck yemishini yokusika amapayipi embonini yefenisha kumele aguqulwe, futhi indlela yokulungisa iphutha kumele itholakale kalula. I-Pneumatic Check enobuntu obuhleliwe elungiselelwe ngumshini wokusika amapayipi we-laser othomathikhi angabona ukuzibamba empompini wepayipi, kanye endaweni yokumbaxaka, futhi isikhungo sepayipi sisendaweni kanye. Ngasikhathi sinye, amandla e-chuck classing asuselwa ekucindezelweni komoya. Umugqa wokufaka igesi uhlome nge-valve yokulawula igesi, futhi amandla okuhlanganisa angashintshwa kalula ngokujikeleza ifindo ekutholeni ingcindezi yomoya eqondisa i-valve.
I-5. Ikhono elisebenzayo nelithembekile lokusekela amandla ashukumisayo Ngemuva kokuthi ipayipi lilayishwa, yize i-chuck iboshwe ngaphambi nangemva kwalokho, ingxenye ephakathi yepayipi izodonsa ngenxa yokudonsela phansi, futhi ukujikeleza okusheshayo kwepayipi kuzoba yisimo se-squeft, ngakho-ke ukusika kuzothinta ukucaciswa kokusika wepayipi. Uma indlela ejwayelekile yokulungiswa kwencwajana yokusekelwa kwezinto ezibonakalayo yamukelwa, kuphela izidingo zokusekelwa zepayipi eliyindilinga futhi ipayipi lesikwele lingaxazululwa, kepha ngokugawulwa kwepayipi kwepayipi elingejwayelekile njengepayipi elingunxande kanye nepayipi le-elliptical, Ukulungiswa kwencwajana kokusekelwa kwezinto ezibonakalayo akuvumelekile. . Ngakho-ke, ukwesekwa okuphezulu okuntantayo kanye nokuxhaswa komsila kwemishini yethu ukucushwa kwesixazululo esifanelekile. Lapho ipayipi lijikeleza, lizokhombisa okuqukethwe okuhlukile esikhaleni. Ukusekelwa okuphezulu okuthe xaxa nokusekelwa kwezinto zomsila kungashintsha ngokuzenzakalelayo ukuphakama kokusekelwa ngesikhathi sangempela ngokuya ngesimo se-PipE sengqondo, ngakho-ke kungaqinisekisa ukuthi phansi kwepayipi kuhlala kungahlukaniswa kusuka phezulu kwe-STH SHAFT, okuyinto Idlala ukusekelwa okunamandla kwepayipi. umphumela. Ukusekelwa okuphezulu okuthe xaxa kanye nokusekelwa komsila okuntantayo kusebenza ngokubambisana ukuze kugcinwe ukuqina kokuma kwepayipi ngaphambi nangemva kokusika, ngaleyo ndlela kuqinisekiswe ukucaciswa kokusika.
6 ngokusebenzisa isoftware enesidleke esisebenzayo. , Okokufaka kuhlelo lwe-CNC lwe-CNC lokucushwa kwensiza, bese ubuyisa amapharamitha wokusika ahambisanayo kusuka ku-database yenqubo, futhi imishini ingaqalwa ngenkinobho eyodwa. Inqubo yokusika ezenzakalelayo iqeda ukuhanjiswa kwendabuko, imoto, ukubhoboza, ukumba nezinye izinqubo. Ukuqedwa okumaphakathi kwenqubo kuletha ukunemba okunemba okulawulayo nokuqinisekisiwe, kanye nokusebenza okuphezulu nezindleko eziphansi. Lokhu kwengezwa nokususa izinkinga ze-arithmetic kumele kucace kuwo wonke opharetha webhizinisi.
7. Ukusetshenziswa kwemishini yokusika ye-lesper ye-laser ye-fiber yamapayipi emboni yempahla yefenisha kulethe izinguquko ezintsha kubuchwepheshe bokucubungula amapayipi. Njengoba saqala ucwaningo kanye nokuthuthukiswa komshini wokusika othomathikhi we-fiber othomathikhi ngokugcwele, sizibekele embonini, enze imboni ijule, ichwepheshe, kanye nokucophelela. Imboni yensimbi yensimbi isiphenduke icala eliyisibonelo ngomshini wethu wokusika ipayipi. Emgwaqweni we-R & D, ukuhlola kanye nokwenziwa okusha eminyakeni edlule, siqoqe isipiliyoni sezobuchwepheshe esiningi futhi sathuthukisa amakhono amaningi asebenzayo futhi athuthukile embonini yefenisha yefenisha. Inqubo. Isidingo sokuqala se-welded, manje sesingabikwa futhi silungiswe; Isidingo sokuqala sokwahlukaniswa, singagoba ngqo; Ukusetshenziswa kwepayipi koqobo kuphansi kakhulu, manje kungasebenzisa umsebenzi ojwayelekile wokusika onqenqemeni ukuze kufinyelelwe imali engcono yepayipi nemikhiqizo eminingi ngaphandle, futhi, lezi zindlela ezintsha zokucubungula zisetshenziselwa abasebenzisi bemishini yethu.
Umshini wokusika we-laser wefenisha yensimbi