Imishini yokusika ishubhu ye-laser yenza okungaphezu kokusika izici ezihlukahlukene ezimangalisayo nokuhlanganisa izinqubo. Ziphinde zisuse ukuphatha nokugcinwa kwezingxenye ezingaqediwe, okwenza isitolo sisebenze ngokuphumelelayo. Nokho, lokhu akukona ukuphela kwakho. Ukwandisa imbuyiselo ekutshalweni kusho ukuhlaziya ngokucophelela ukusebenza kwesitolo, ukubuyekeza zonke izici zomshini ezitholakalayo nezinketho, futhi ucacise umshini ngokufanele.
Kunzima ukucabanga ukuthi ungathola ukusika kweshubhu okungcono kakhulu—ukuthi izinto zokusebenza ziyindilinga, ziyisikwele, zingunxande, noma zinomumo olinganayo—ngaphandle kwama-lasers. Amasistimu e-laser aguqule inqubo yokusika amashubhu, ikakhulukazi mayelana nokuma okuyinkimbinkimbi. Umshini onjalo udinga ukutshalwa kwezimali okubalulekile kokuqala, ikakhulukazi uma usebenza ngamasayizi amashubhu amakhulu futhi wethula okuzenzakalelayo nobunye ubuchwepheshe obusha enqubweni yokukhiqiza, ngakho-ke kuzodingeka uhlele ngokucophelela ukuze uqinisekise ukuthi ukusika kweshubhu le-laser kubiza izindleko zakho. inkampani.
Ekugcineni, udinga ukucabangela okuguquguqukayo okuningana ngaphambi kokuthatha isinqumo sokuthenga aumshini wokusika we-laser tube; ukwakhiwa komkhiqizo, inqubo yokwenza lula, ukunciphisa izindleko, kanye nezikhathi zokuphendula ziphakathi kokubaluleke kakhulu.
Izici zomkhiqizo
Ukusika i-laser kungaziboleka kumiklamo emisha ngokuphelele yomkhiqizo. Imiklamo emisha neyinkimbinkimbi kulula ukuyicubungula nge-laser futhi ingenza umkhiqizo uqine futhi uthandeke ngobuhle, ngokuvamile ukwehlisa isisindo ngaphandle kokudela amandla. Ama-laser we-tube ahamba phambili ekusekeleni inqubo yokuhlanganisa amashubhu. Izici ezikhethekile zokusika nge-laser ezivumela amaphrofayili eshubhu ukuthi agotshwe noma ahlanganiswe kalula zingenza kube lula ukushisela nokuhlanganisa kakhulu futhi zisize ukunciphisa izindleko zomkhiqizo.
I-laser ivumela opharetha ukuthi asike izimbobo kanye namakhonsathi ngokunembile esinyathelweni esisodwa sokusebenza, esusa ukubamba kwengxenye ephindaphindwayo ngezinqubo ezansi nomfula (bona Umfanekiso 3). Esibonelweni esisodwa esiqondile, ukwenza ukuxhuma kweshubhu ngelaser esikhundleni sokusaha, ukugaya, ukubhola, ukukhipha, nokuphatha impahla ehlobene kwehlisa izindleko zokukhiqiza ngamaphesenti angama-30.
Ukuhlela okulula okuvela kumdwebo womklamo osizwa ngekhompuyutha kwenza kube nokwenzeka ukuhlela ingxenye ngokushesha yokusika i-laser, ngisho noma ingeyokukhiqizwa kwenqwaba encane noma i-prototyping. Akukhona nje kuphela ukuthi izingxenye ze-laser yeshubhu zingakwazi ukwenza izingxenye ngokushesha, kodwa isikhathi sokusetha sincane, ngakho-ke ungenza izingxenye zifike ngesikhathi ukuze wehlise izindleko zokusungula.
Ukufanisa Umshini Nezinhlelo Zokusebenza
Ngemva kokuthatha uhlu lwezinyathelo zakho zokukhiqiza ezijwayelekile, isinyathelo sakho esilandelayo ukuhlola izici ezitholakalayo bese unquma ukuthi yiziphi ezibalulekile.
Ukusika Amandla. Khumbula ukuthi ama-laser amaningi eshubhu afakwe ama-resonators aletha amandla okusika angu-2 KW kuya ku-4 kW. Lokhu kwanele ukusika ubukhulu obukhulu obujwayelekile beshubhu yensimbi emaphakathi (5⁄16 iyintshi) kanye nobukhulu obukhulu obujwayelekile be-aluminium neshubhu lensimbi (¼ in.) kahle. Abasunguli abacubungula amanani amakhulu e-aluminium nensimbi engagqwali bazodinga umshini ekugcineni okuphezulu kwebanga lamandla, kuyilapho izinkampani ezisebenza ngensimbi yegeji yokukhanya emaphakathi zingase zikwazi ukumelana nenye ekugcineni ephansi.
Umshini wethu wokusika we-laser tube P3080 3000w wokucubungula amashubhu e-Australia
Amandla. Umthamo womshini, ovame ukulinganisa isisindo esiphezulu ngonyawo ngalunye, kungenye into ecatshangelwayo ebalulekile.
Amashubhu eza ngosayizi abahlukahlukene abajwayelekile, ngokuvamile asuka kumafidi angama-20 kuye kwangama-30 futhi ngezinye izikhathi abe made. Umkhiqizi wangempela wezinto zokusebenza noma umkhiqizi wenkontileka uyala ishubhu ngamasayizi angokwezifiso ukuze ancishiswe izinsalela ngakho kufanele acabangele umshini ofana nosayizi bezinto ezivamile. Ukukhetha kuba nzima kakhulu ezitolo zemisebenzi. Amashubhu asuka esigayweni ngokuvamile angu-24 ft. ubude ngobubanzi obufika ku-6 in. futhi 30 ft. ubude kumaphrofayili afika ku-10 in. ububanzi. Kulolu hlu losayizi, isisindo esijwayelekile sesistimu ye-laser yeshubhu singafika kumakhilogremu angu-27 ngonyawo lomugqa ngamunye.
Ukulayisha nokukhipha impahla. Esinye isici ekukhethweni komshini yikhono lawo lokuphakela ngezinto ezingavuthiwe. Umshini we-laser ojwayelekile, osika izingxenye ezijwayelekile, usebenza ngokushesha kangangokuthi izinqubo zokulayisha ngesandla azikwazi ukuqhubeka, ngakho imishini yokusika i-laser yamashubhu ngokuvamile iza nesilayishi senqwaba, esilayisha izinyanda ezingafika ku-8,000 lbs. wendaba ibe umagazini. Isilayishi sihlukanisa amashubhu bese siyawalayisha ngalinye ngalinye emshinini. Isilayishi senqwaba singaletha inani lamashubhu aluhlaza kumagazini we-buffer ukunciphisa izikhathi zokulayisha phakathi kwamashubhu zibe imizuzwana eyi-12. Ukushintsha usayizi weshubhu owodwa uye komunye kwenziwa lula ngomshini ozenzakalelayo ngaphakathi kwesilayishi. Zonke izinguquko ezidingekayo kusayizi omusha weshubhu kuphathwa isilawuli.
Uma kudingekile ukuphazamisa ukusebenza kokukhiqiza okukhulu komsebenzi omncane, kusabalulekile ukuba nezinketho ezithile zokulayisha ngesandla. Umsebenzisi umisa kancane ukuqalisa kokukhiqiza, alayishe mathupha futhi acubungule amashubhu ukuze aqedele umsebenzi omncane, bese eqala kabusha ukuqalisa kokukhiqiza. Ukukhipha nakho kuyasiza. Uhlangothi lokuthulula lwemishini yamashubhu aqediwe ngokuvamile luyi-10 ft. ubude kodwa lungandiswa ukuze luvumelane nobude bezingxenye eziqediwe okufanele zicutshungulwe.
Ukutholwa Komthungo Nomumo. Amashubhu ashiselwe asetshenziswa emikhiqizweni ekhiqiziwe kakhulu kunamashubhu angenamthungo, futhi umthungo we-weld ungaphazamisa inqubo yokusika i-laser futhi mhlawumbe nomhlangano wokugcina. Umshini we-laser ofakwe i-hardware efanele ngokuvamile ungathola imithungo eshiselwe ngaphandle, kodwa ngezinye izikhathi ukuphela kweshubhu kusitha umthungo. Isistimu evamile yokuzwa umthungo isebenzisa amakhamera amabili nemithombo emibili yokukhanya ukuze ibheke ngaphandle nangaphakathi kweshubhu ukuze ithole umthungo wokushisela. Ngemuva kokuthi isistimu yombono ithole i-weld seam, isofthiwe yomshini nohlelo lokulawula luzungezisa ishubhu ukuze kuncishiswe umthelela we-weld seam kumkhiqizo osuphelile.
Amasistimu amaningi we-laser angamashubhu angasika amashubhu ayindilinga, ayizikwele, kanye nama-rectangular, kanye namaphrofayili anjengobumo be-teardrop, i-engeli yensimbi, ne-C-channel. Amaphrofayili e-asymmetrical angaba inselele ukulayisha nokubopha kahle, ngakho-ke ikhamera ekhethwayo efakwe ukukhanya okukhethekile ihlola ishubhu ngesikhathi sokulayisha futhi ilungise i-chuck ngokuya ngephrofayili etholiwe. Lokhu kuqinisekisa ukulayishwa okuthembekile nokusikwa kwamaphrofayili asymmetrical.
Ukusika Ikhanda. Ukusika i-bevel kubalulekile ekuhlanganiseni amashubhu esikiwe ndawonye ukuze ashise. Ukusika i-bevel kudinga ikhanda elisikwayo elitshekela kufika kumadigri angu-45 kunoma iyiphi indlela phakathi nenqubo yokusika. Ukuze uthole ukuphepha okwengeziwe kokucubungula ngesikhathi senqubo yokusika i-bevel eyinkimbinkimbi, ikhanda lokusika lingase livikelwe ngozibuthe. Endabeni yokungqubuzana phakathi kwe-workpiece ye-tubular nekhanda, ikhanda liyahlukana; inganamathiselwa futhi emizuzwaneni embalwa nje. Kungenzeka futhi ukuhlanganisa inhloko yokusika i-bevel ne-eksisi eyengeziwe enesivinini esiphezulu ukuze kuthuthukiswe ukusheshisa ukusika, okuvumela ukwanda kokukhiqiza kwemishini esondela kumaphesenti angama-30.
Ukwandisa Ukusebenza Ngekhono
Ngemva kokuhlonza inani uhlelo lokusika ishubhu le-laser olungaletha kunqubo yokukhiqiza, udinga ukulungisa leyo mishini yesicelo sakho. Isibonelo, ukufushane kakhulu kwesistimu yokulayisha kungaba nomthelela omubi ekusebenzeni kahle kwesidleke sezingxenye eziqediwe, okwandisa izinsalela, kuyilapho ubude besistimu buzodinga ukutshalwa kwezimali okuphezulu kokuqala kanye nesikhala esingaphezulu kunalokho esidingekayo. Ngaphezu kokufuna iseluleko kubakhiqizi besistimu, uzodinga ukusika izingxenye zesampula futhi uhlole zonke izinketho ezitholakalayo ukuze uqiniseke ukuthi utshalomali lwakho luholela embuyekezweni engcono kakhulu.
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